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DESIGN AND FABRICATION OF WHEEL AND BRAKE SYSTEM OF A TIPPING TRUCK

57 PAGES (4804 WORDS) Agricultural and Bioresources Engineering Project
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ABSTRACT

The purpose of this research work is to design, fabricate and install a hydraulic brake system on a wheel system of an agricultural tipping truck. For an efficient functioning of the brake system some measures have to be strictly considered; the weight of the vehicle and the external load.
The engineering materials used in the fabrication of the wheels system include metals, ceramics and polymerics.
Despite the efficiency of the brake there must be routine checks and maintenance to ensure safety.

TABLE OF CONTENT
1. TITLE PAGE
2. CERTIFICATION
3. DEDICATION
4. ACKNOWLEDGEMENT
5. ABSTRACT

1.1 CHAPTER ONE
BACKGROUND OF STUDY
1.2 AIMS AND OBJECTIVE
1.3 SCOPE OF THE PROJECT
1.4 LIMITATION

CHAPTER TWO
2.0 LITERATURE REVIEW
2.1 DEFINITION
2.2 ORIGIN
2.3 TYPES OF BRAKING SYSTEM
2.3.1 HYDRAULIC BRAKES
2.3.2 FRICTIONAL BRAKES
2.3.3 PUMPING BRAKE
2.3.4 ELECTROMAGNETIC BRAKES
2.3.5 SERVO BRAKES
2.3.6 PARKING AND EMERGENCY BRAKING SYSTEM
2.3 FUNCTIONS OF WHEEL AND BRAKING SYSTEM
2.4 THE COMPONENTS OF HYDRAULIC BRAKE
2.4.1 BRAKE FLUID
2.4.2 MASTER CYLINDER
2.4.3 BRAKE PEDAL
2.4.4 VACUUM BOOSTER
2.4.4 BRAKING LINE
2.4.6 BRAKE DRUM
2.4.5 A BRAKE DISK
2.4.6 BRAKE CALIPER

CHAPTER THREE
3.1 METHODOLOGY

CHAPTER FOUR
4.1 MATERIAL AND METHODS
4.2 TYPES OF MATERIAL
4.2.1 METALLIC MATERIAL
4.2.2 THE POLYMERIC MATERIAL
4.2.3 THE CERAMIC MATERIAL
4.3 MAINTENANCE ON BRAKE SYSTEM AND WHEEL OF THE TIPPING TRUCK
4.3.1 PROBLEM EXCESSIVE PEDAL TRAVEL
4.3.2 BRAKE ROUGHNESS OR CHATTER
4.3.3 EXCESSIVE PEDAL EFFORT
4.3.4 PULL, UNEVEN OR CRABBING BRAKE
4.3.5 BRAKE RATTLE
4.3.6 HEAVY BRAKE DRAG
4.3.7 CALIPER BRAKE FLUID LEAK
4.3.8 NO BRAKING EFFECT WHEN IS DEPRESSED
4.3.9 REAR BRAKING LOCKING ON APPLICATION
4.4 TROUBLESHOOTING WITH THE BRAKE PEDAL
4.5 SERVICE PRECAUTION
4.5.1 SHOE AND LINING WEAR
4.6 GENERAL PRECAUTION
4.7 TO CLOCK THE BASE BRAKE SYSTEM OF THE WHEEL
4.7.1 THE ANALYSIS COST

CHAPTER FIVE
CONCLUSION
REFERENCES





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